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硅棱镜-custom silicon prism manufacturing
Silicon prisms are advanced optical components engineered for precision light manipulation in infrared (IR) and specialized spectral applications. Crafted from high-purity monocrystalline silicon, these prisms exhibit exceptional transmittance across 1.2–7 μm wavelengths, making them ideal for thermal imaging, spectroscopy, and laser systems 3. Their robust design ensures stability in extreme temperatures and harsh environments, while anti-reflective (AR) coatings minimize signal loss and enhance optical efficiency 15. Common configurations include right-angle prisms for 90° beam deflection, ATR prisms for material analysis, and custom geometries for tailored optical paths. With precision machining,silicon prisms deliver superior durability and accuracy, positioning them as critical components in aerospace, medical imaging, and industrial instrumentation.

Technical Parameters

Optical Properties
Transmission Range1.2-15μm
Refractive Index3.41776%@10μm
Reflection Loss46.1%@10μm
StructureSingle crystal,synthetic
Cleavage Planes<111>
Physical Properties
Density[g/cm3]2.33
Melting Point [℃]1414
ThermalConductivity [W/(m×K)]163 @ 313K
Thermal Expansion [10-6/K]2.6 @ 293K
Knoop Hardness [kg/mm2]1100
Specific Heat Capacity [J/(kg×K)]712.8
Dielectric Constant13 @f= 9.37GHz
Young’s Modulus (E) [GPa]130.91
Shear Modulus(G) [GPa]79.92
Bulk modulus(K) [GPa]101.97
Poisson Coefficient0.266
Chemical Properties
Solubility / g/LNone
Molecular Weight / g/mol28.09
OEM Optical Silicon Prism Manufacturer硅棱镜
Silicon Infrared Transmitting Windows
ProjectSpecification
Size range2-300mm
Thickness0.12-60mm
Finish80-50,60-40,40-20,20-10,10-5
Faceλ/2,λ/4,λ/8,λ/10
Parallelism<3'-30”
Clear aperture>90%

Technical Advantages

  1. Ultra-High Purity Material:Monocrystalline silicon prisms with >99.99999% purity ensure minimal optical scattering and maximum infrared transmission efficiency.

  2. Precision Manufacturing Expertise:Sub-micron surface flatness (λ/10 @ 633nm) achieved through diamond-turning technology, guaranteeing exceptional beam steering accuracy.

  3. Broad Infrared Compatibility:Optimized for 1.2–15μm wavelength range, ideal for thermal imaging, FTIR spectroscopy, and CO₂ laser systems.

  4. Thermal & Chemical Resilience:Operate reliably in extreme conditions (-200°C to +400°C) with resistance to humidity, acids, and organic solvents.

  5. Custom Design Flexibility:Tailored prism geometries (right-angle, dove, penta) and anti-reflective coatings (DLC, Au, AR) for application-specific performance.

  6. Low Absorption Loss:Near-zero optical absorption (<0.02 cm⁻¹ at 10.6μm) enhances energy efficiency in high-power laser applications.